Introduction

Description

Document Information

Delivered Manuals

EM

IM

MM

OM

OM - Package Checks

SPC

TeM

• the data and information concerning the crate and crated equipment
• the information concerning lifting machinery and lifting accessories
• the procedures for receiving, opening the crate, and unpacking the equipment

TeM - FSC

Document Accessibility

Page Layout

Chapter name
Section name
Page number
Document number

Page Numbering

• Consecutive page number
• Total number of pages in user manual

Consecutive page number
Total number of pages

UP
Consecutive page number
Total number of pages

Typographical Conventions

Symbols

	A pointer arrow indicates the position of an object.
	A zoom arrow indicates that an object view is enlarged. The arrow points towards the enlarged view of the object.
	A rotation movement arrow indicates rotational movement of an object. The arrow points in the direction of rotation.
	A straight movement arrow indicates movement of an object. The arrow points in the direction of movement.

Detail Levels in Instructions

Quick Reference part
Detailed Procedure part

Machine Introduction

Intended Use of the Equipment

• TT/3 variant XH with IC is to produce the Tetra Top package families Base, Midi, and Mini.
• TT/3 variant XH is to produce the Tetra Top package families Base, Midi, Mini, and Micro.
• TT/3 variant AD (ASD) is to produce the Tetra Top package families Base, Midi, and Mini filled with high acid beverage (still drink). The packages can be stored in ambient conditions.
• TT/3 variant ADY is to produce the Tetra Top package Mini filled with yoghurt with fruit content. The packages can be stored in ambient conditions.
• TT/3 variant ASCM is to produce the Tetra Top package family Midi filled with sweetened condensed milk. The packages can be stored in ambient conditions.
• TT/3 variant AW is to produce the Tetra Top package family Base and Midi filled with water. The packages can be stored in ambient conditions.

Manufacturer

EU Declaration of Conformity

UK Declaration of Conformity

Identification

3-A Compliance

EAC Compliance

China RoHS2 Compliance

Identification Plate

The illustration shows the non USA/Canada variant and without IC.

Name and address of manufacturer
Equipment name and material number
Year and month of manufacture
CMiM mark (if applicable)
RoHS2 mark (if applicable)China
3-A mark (if applicable)
3-A standard number (if applicable)
Ukrainian mark (if applicable)
Ukrainian conformity assessment body number (if applicable)
UK Approved body number (if applicable)
UKCA mark (if applicable)
EAC mark (if applicable)
EU Notified body number (if applicable)
CE mark
Equipment serial number (when available)

CSUValid for the machine variant with IC.

Name and address of manufacturer
Equipment name and material number
Year and month of manufacture
CMiM mark (if applicable)
RoHS2 mark (if applicable)China
3-A mark (if applicable)
3-A standard number (if applicable)
Ukrainian mark (if applicable)
Ukrainian conformity assessment body number (if applicable)
UK Approved body number (if applicable)
UKCA mark (if applicable)
EAC mark (if applicable)
EU Notified body number (if applicable)
CE mark
Equipment serial number (when available)

GSU

Name and address of manufacturer
Equipment name and material number
Year and month of manufacture
CMiM mark (if applicable)
RoHS2 mark (if applicable)China
3-A mark (if applicable)
3-A standard number (if applicable)
Ukrainian mark (if applicable)
Ukrainian conformity assessment body number (if applicable)
UK Approved body number (if applicable)
UKCA mark (if applicable)
EAC mark (if applicable)
EU Notified body number (if applicable)
CE mark
Equipment serial number (when available)

TTCU

Name and address of manufacturer
Equipment name and material number
Year and month of manufacture
CMiM mark (if applicable)
RoHS2 mark (if applicable)China
3-A mark (if applicable)
3-A standard number (if applicable)
Ukrainian mark (if applicable)
Ukrainian conformity assessment body number (if applicable)
UK Approved body number (if applicable)
UKCA mark (if applicable)
EAC mark (if applicable)
EU Notified body number (if applicable)
CE mark
Equipment serial number (when available)

Valid for: Equipment with Vision Unit 3764870-0100

Name and address of manufacturer
Equipment name and bill of material number
Year and month of manufacture
CMiM mark (if applicable)
RoHS2 mark (if applicable)China
3-A mark (if applicable)
3-A standard number (if applicable)
Ukrainian mark (if applicable)
Ukrainian conformity assessment body number (if applicable)
UK Approved body number (if applicable)
UKCA mark (if applicable)
EAC mark (if applicable)
EU Notified body number (if applicable)
CE mark
Equipment serial number (when available)

Electrical Equipment Marking

Valid for: Other Countries

Electrical document number
Electrical document BoM
Serial number
Full-load current
Short-circuit capacity
Maximum supply source impedance
Supply voltage
Phase
Frequency

Valid for: USA and Canada

Electrical document number
Electrical document BoM
Serial number
Type
Full-load current
Largest motor
RMS symmetrical
Enclose Type rating
Supply voltage
Phase
Frequency
Short-circuit current rating

Valid for: Equipment with Vision Unit 3764870-0100Valid for: Equipment with CAU

Electrical document number
Electrical document BoM
Serial number
Full-load current
Short-circuit capacity
Maximum supply source impedance
Supply voltage
Phase
Frequency

Electrical Equipment Marking

Electrical document number
Electrical document BoM
Serial number
Type
Full-load current
Largest motor
RMS symmetrical
Enclose Type rating
Supply voltage
Phase
Frequency
Short-circuit current rating

Valid for: Vision Unit 3652291-0100Valid for: Equipment with CAU

Electrical document number
Electrical document BoM
Serial number
Type
Full-load current
Largest motor
RMS symmetrical
Enclose Type rating
Supply voltage
Phase
Frequency
Short-circuit current rating

Delivered Design Label

TT/3

Valid for: Equipment with Vision Unit 3764870-0100

Orientation

The illustration shows the non USA/Canada variant and XH with IC.

Other countries The machine as seen from the front.

USA and Canada The machine as seen from the front.

First illustration is valid for Other CountriesSecond illustration is valid for USA and Canada

ASU
Carton section
LFU
CAU
Package section
Filling section
Electrical cabinet

The illustration shows the non USA/Canada variant and XH with IC.

Granulate container
GSU
CSU
Vision unit
TTCU

The illustration shows the non USA/Canada variants without IC.

Granulate container
GSU
TTCU
SRU

Hygiene

Packaging Material

• Always protect your packaging material against contamination.
• Always keep the doors to the filling room (area) closed. To prevent contamination via air streams, never open a window when the equipment is in production.
• Never clean the floors or the equipment in the filling room (area) when the equipment is in production.
• Compressed air used for cleaning purposes is to be used only for cleaning filters and should only be used outside of the filling room (area) or in the final folder compartment of the packaging machine.
• If splicing of the packaging material is applicable, prepare the splicing as late as possible.
• Disinfect your hands before touching anything that may come into contact with the product.
• Keep your hands clean.
• Always wear some type of hair protection (cap or hairnet) and clean clothes (preferably white).
• Do not wear a watch, ring, necklace, earrings, or any other exposed jewellery.

Environment

Waste Management

Separation of Materials and Components

• stainless steel (panels and doors)
• cast iron (frames)
• brass
• glass (windows, and so on)
• rubber (seals, O-rings, and so on)
• nylon and other plastics
• electrical cables
• hydraulic hoses
• central lubrication hoses
• pneumatic hoses
• electrical components
• batteries
• mercury (UV-lamp)

Electrical Components

Packaging and Additional Material

How to Use This MM

Procedures

• The hyphens indicate that it is a procedure heading. The example shows a heading for Procedure number 3 in Section 1.5.
• The text after the second hyphen tells what type of procedure it is. Check, Change, and Set are common procedure types.

Procedure Start Table

• Equipment Status shows actuator status, program step, and any other equipment status necessary to begin the procedure. If an actuator status is omitted, this implies that the status of the actuator is not relevant for the procedure. If an actuator status is "LOCKED in OFF position", this implies that the supply must be turned off according to the prescribed lockout procedure in the Maintenance Manual.
• Special Equipment shows a list of personal protective equipment and special tools that are not normally carried by a service technician, but are needed in the procedure.
• Consumables shows items, such as lubricants, which are required to perform the procedure. Consumables do not include replacement parts.
• SPC Reference refers to the Bill of Material number within the SPC where the spare parts to be used during the procedure, if applicable, are listed.
• KIT SPC Reference refers to the Bill of Material number within the KIT SPC where the spare parts to be used during the procedure, if applicable, are listed.

Equipment Status
Special Equipment
Consumables
SPC Reference
SPC ReferenceKIT

TPMS

How TPMS Works

TPMS Maintenance Recommendation Overview

Assistance and Inquiries

Safety Precautions

Description

Safety Precaution Instructions

Safety Messages Description

Personnel Requirements

Skilled Person

Instructed Person

Safety Signs

• Make sure that each safety sign is legible and in its correct position after installation and maintenance.
• Replace all missing or damaged safety signs immediately.

Pos	ISO Standard	ANSI Standard
1
	Moving part can crush and cut.Do not operate with guard removed.Follow lockout procedure before maintenance.
2
	Hazardous voltage.Will shock, burn, or cause death.Follow lockout procedure before maintenance.
3
	Chemical hazard.Corrosive and oxidising chemical. Could cause death or serious injury. Read Safety Precautions in Operation Manual (OM) before handling hydrogen peroxide.
4
	Hot surface.Do not touch.Follow lockout procedure before maintenance.
5
	Fall hazard.Be careful when using stairways and ladders.
6
	Hazardous residual voltage on capacitors.Will shock, burn or cause death.Disconnect power and wait 5 minutes before opening.Follow instructions for safe work practices.
7
	Hazardous voltage.Can shock, burn, or cause death.Read Maintenance Manual (MM) before using this socket outlet.
8
	Hazardous voltage could be present with power supply disconnector switched off.Can shock, burn, or cause death.Orange conductors supplied from an external source.Follow lockout procedure before maintenance.
9
	Chemical burn hazard.Wear personal protective equipment.
10
	Chemical burn hazard, Alkali.Contact with chemicals could be hazardous to health.Wear personal protective equipment.
11
	Chemical burn hazard, Disinfectant.Contact with chemicals could be hazardous to health.Wear personal protective equipment.
12
	Chemical burn hazard, Acid.Contact with chemicals could be hazardous to health.Wear personal protective equipment.
13
	Laser Radiation.Do not stare into beam.Class 2 laser product.
14
	Hazardous noise.Risk of impaired hearing.Wear hearing protection.
15
	UV Radiation Hazard.Protect eyes & skin from exposure to UV light.
16
	Do not reach in.Moving parts may cause injury.Follow instructions for safe work practice.
17
	Inhalation hazard from chemicals and fumes.Can cause irritation to mucous membranes and the respiratory tract.Follow instructions for safe work practices.
18
	Read and understand manual before operating this machine. If manual is missing, contact Tetra Pak. Do not operate this machine unless doors are closed and all guards are in place.
19
	Read Operation Manual (OM) before using this equipment.Failure to do so could result in death or serious injury.

Locations of Safety Signs

Ladder

Safety sign on the ladderThis sign is only valid for the non USA/Canada version.

ASU

The illustration shows the USA/Canada variant and AD (ADY, ASD, ASCM, and AW).* Valid for the USA/Canada variant.Safety signs on the ASU, side 1. The signs are equally placed on side 2.Safety signs for hazardous voltage (2) are applied on all electrical connection boxes.

Carton Section

The illustration shows variant AD (ASD, ASCM and AW).Safety signs on the carton section, side 1. The signs are equally placed on side 2.Safety signs for hazardous voltage (2) are applied on all electrical connection boxes.

LFU

The illustration shows variant XH with IC.Safety signs on the LFU, side 1. The signs are equally placed on side 2.Safety signs for hazardous voltage (2) are applied on all electrical connection boxes.

CAU

Safety signs (1) on the CAU, side 1. The signs are equally placed on side 2.Safety signs for hazardous voltage (2) are applied on all electrical connection boxes.

CSU

Safety sign on the CSU.

Vision Unit

Safety sign on the Vision Unit.

Valid for: Vision Unit 3652291-0100

Package Section

Safety signs on the package section, side 1. The signs are equally placed on side 2.Safety signs for hazardous voltage (2) are applied on all electrical connection boxes.

Filling Section

* Valid for the USA/Canada variant.Safety signs on the filling section, side 1. The signs are equally placed on side 2.Safety signs for hazardous voltage (2) are applied on all electrical connection boxes.

Electrical Cabinet

Safety signs on the electrical cabinet.

GSU

Safety signs on the GSU.

TTCU

Safety signs on the TTCU.

SRU

Safety signs on the SRU.

SRU

Protective Devices

Emergency Stop

Emergency Stop Buttons

Valid for: Other CountriesThe illustration shows the XH with IC variant.

Valid for: USA CanadaThe illustration shows the XH with IC variant.

Valid for: Equipment with CAUCSU

GSU

The illustration shows the non-USA Canada variantTTCU

Valid for: Version 1 and Version 2SRU

Emergency Stop Wires

Emergency stop wire

Valid for: Other countiesThe illustration shows the XH with IC variant.

Valid for: USA and CanadaThe illustration shows the XH with IC variant.

Safeguards

Valid for: Other Countries

Valid for: USA and Canada

Indicating Tower

• A Red light indicates a hazardous condition. This is a situation that requires immediate action.
• A Yellow light indicates an abnormal or impending critical condition. This is a condition calling for action by the operator.
• A Blue light indicates that operator action is required.
• A Green light indicates a normal condition.

First illustration shows the Other Countries variantSecond illustration shows the USA Canada variant

Red light
Yellow light
Blue light
Green light

Warning Lamp CIP and SIP

Valid for: Other countries

Red light

Valid for: USA and Canada

Red light

Warning Lamp when Ready for Automatic Restart

First illustration shows the Other Countries variantSecond illustration shows the USA Canada variant

Red light
Yellow light
Blue light
Green light

Indicating Tower CSU

• A Red light indicates a hazardous condition. This is a situation that requires immediate action.
• A Yellow light indicates an abnormal or impending critical condition. This is a condition calling for action by the operator.
• A Blue light indicates that operator action is required.
• A Green light indicates a normal condition.

Red light
Yellow light
Blue light
Green light

Indicating Tower GSU

• A Red light indicates a hazardous condition. This is a situation that requires immediate action.
• A Yellow light indicates an abnormal or impending critical condition. This is a condition calling for action by the operator.
• A Blue light indicates that operator action is required.
• A Green light indicates a normal condition.

Red light
Yellow light
Blue light
Green light

Indicating Tower TTCU

• A Red light indicates a hazardous condition. This is an emergency situation that requires immediate action.
• A Yellow light indicates an abnormal conditions. This is impending critical condition calling for action by the operator.
• A Blue light indicates that operator action is required.

Red light
Yellow light
Blue light

Indicating Tower SRU

• A Green light indicates that the machine is ready for production.

Green light

Audible Alarm

The first illustration shows the Other Coutnries variantThe second illustration shows the USA and Canada variant

Audible alarm

Safe Manual Handling

• Use safety shoes and be sure that the surface of the floor is not slippery.
• Get close to the load.
• Take a wide stance and find the best positions for your feet.
• Bend your hips and knees, and use your leg muscles.
• Keep the load close to your body.
• Do not twist your body while moving the load.
• Take small steps when turning.

Personal Protection

Entanglement

Hazardous Substances

• the safety data sheet is available
• preparations have been done to ensure that the stated safety measures in the safety data sheet can be followed
• the locations of the first aid equipment are learned in order to act immediately in case of an accident

Disposal of Chemical Substances

• disposed of according to the instructions immediately after use
• not used as disposal containers for other chemicals in order to avoid uncontrolled chemical reactions within the container

Hydrogen Peroxide (H2O2)

Emergency Procedures

Eyes

• wash the eyes thoroughly with lukewarm water for 15 minutes (keep eyelids wide apart)
• call for medical attention immediately

Skin

• rinse immediately with plenty of water
• call for medical attention immediately if skin burns appear
• thoroughly wash the clothes before wearing them again

Inhalation

• leave the affected area and get some fresh air
• call for medical attention if the symptoms get worse

Ingestion

• do not attempt to cause vomiting
• drink large amounts of lukewarm water to dilute the peroxide
• call for medical attention immediately

Personal Protective Equipment

• protective goggles (for instance, TP No. 90303-11), tight fittingIf there is a risk of splashes, a visor is a suitable complement
• protective gloves made of neoprene (for instance, TP No. 90303-12), nitrile, or butyl rubber
• protective apron (for instance, TP No. 90303-13), or protective suit when handling larger amounts
• protective shoes or boots made of PVC, PE plastic, or rubber
• proper respiratory equipment, if ventilation is insufficient

Handling of Hydrogen Peroxide

Storage of Hydrogen Peroxide

• cool, clean, and well ventilated
• shielded from direct sunlight
• kept free from combustible materials

Disposal of Hydrogen Peroxide

Ultraviolet Light

Valid for: Other countries

Valid for: USA and Canada

Supply Systems

Definition of Lockout Procedure

Electrical Supply

The illustration shows the non USA/Canada variant and XH with IC.

Valid for: Equipment with CAUValid for: Mecman machines

Valid for: Equipment with CAUValid for: Festo machines

Valid for: Equipment with Vision Unit 3764870-0100Valid for: Equipment with CAU

Valid for: Equipment with CAU

Valid for: SRU Micro

Valid for: SRU Version 1 and 2

Residual Voltage

Electrical Cabinet

The illustration shows the non USA/Canada variant and XH with IC.

The illustration shows the non USA/Canada variant and XH without IC.

Socket Outlet

Residual current device
Socket outlet
Power side
Control side

Only valid for variant XH with IC.

Socket outlet
Residual current device

Socket outlet
Residual current device

Socket outlet
Residual current device

Air Supply

The first illustration is valid for Other Countries variants.The second illustration is valid for USA and Canada variantsThe illustration shows the XH with IC variant.

Main air valve
Lock

Valid for: Vision Unit 3652291-0100Valid for: Equipment with CAU

Steam Supply

The first illustration is valid for Other Countries variants.The second illustration is valid for USA and Canada variantsThe illustration shows the XH with IC variant.

Main steam valve

Water Supply

Valve, circulating cooling water
Valve, hot water external cleaning
Ball valve

First illustration valid for Other Countries.Second illustration valid for USA and Canada.

Gas Supply

Hot Parts in the Package Section

Peroxide nozzle
Peroxide reducer
Flap heater
Cleaning box and pipe
HCCleaning pipe
UV-lamp
Air dryer

Equipment for Lifting and Moving Loads

Working at Height

Nitrogen

Confined Space

• loss of consciousness from the rise in body temperature
• contact with media or chemicals
• unexpected start-up of the equipment
• the nature of the work that is performed
• ingress of gases

• site operating procedures for confined spaces are missing
• necessary rescue equipment is missing
• all involved personnel have not been trained

Product Pressure

Automatic Splicing Unit

Description

Hygiene level XH

Hygiene level AD

Functional Description

Splicing device
Prepared reel
Reel

Alarms and Troubleshooting ASU

Overview

110301091/110311092, SA Oven, Wrong Position

• the production stops on the affected machine side. The machine side steps down to MOTOR RUNNING.
• the affected machine side stops cutting new blanks, but fills and finishes all the packages that are currently moving through that side.
• the affected machine side steps down to Tank Filling after ten minutes.
• the unaffected machine side continues to run.

• Check that the sensor is active when the oven is in production.
• Check that the valve V11K1223/V11K2223 is energized.

110301101/110301102, SA Oven, Product Side, Wrong Temperature

• the production stops on the affected machine side. The machine side steps down to MOTOR RUNNING.
• the affected machine side stops cutting new blanks, but fills and finishes all the packages that are currently moving through that side.
• the affected machine side steps down to Tank Filling after ten minutes.
• the unaffected machine side continues to run.

• Check the heater element and change, if necessary. See Procedure Heater - Change Elements.
• Check the air supply.
• Check the thermocouple and change, if necessary. See Procedure Heater - Change Thermocouple.
• Check that the wire is not broken or wrongly connected. The value on the TPOP is 1372 °C if the wire is broken.
• Check that the connection terminal is working. If not, change it.

110301111/110301112, SA Oven, Decor Side, Wrong Temperature

• the production stops on the affected machine side. The machine side steps down to MOTOR RUNNING.
• the affected machine side stops cutting new blanks, but fills and finishes all the packages that are currently moving through that side.
• the affected machine side steps down to Tank Filling after ten minutes.
• the unaffected machine side continues to run.

• Check the heater element and change, if necessary. See Procedure Heater - Change Elements.
• Check the air supply.
• Check the thermocouple and change, if necessary. See Procedure Heater - Change Thermocouple.

110301301/110311302, Strip Pre-heater, Wrong Temperature

• the production stops on the affected machine side. The machine side steps down to MOTOR RUNNING.
• the affected machine side stops cutting new blanks, but fills and finishes all the packages that are currently moving through that side.
• the affected machine side steps down to Tank Filling after ten minutes.
• the unaffected machine side continues to run.

• Check the heater element and change, if necessary. See Procedure Strip Pre-heater - Change Heater Element.
• Check the thermocouple and change, if necessary. See Procedure Heater - Change Thermocouple.
• Check that the wire is not broken or wrongly connected. The value on the TPOP is 1372 °C if the wire is broken.
• Check that the connection terminal is working. If not, change it.

110711211/110711212, Strip Pre-heater, Wrong Position

• the production stops on the affected machine side. The machine side steps down to MOTOR RUNNING.
• the affected machine side stops cutting new blanks, but fills and finishes all the packages that are currently moving through that side.
• the affected machine side steps down to Tank Filling after ten minutes.
• the unaffected machine side continues to run.

• Check the position of the strip pre-heater.
• Check the function of the sensor.

110701281/110701282, Strip Applicator, Wrong Position

• the production stops on the affected machine side. The machine side steps down to MOTOR RUNNING.
• the affected machine side stops cutting new blanks, but fills and finishes all the packages that are currently moving through that side.
• the affected machine side steps down to Tank Filling after ten minutes.
• the unaffected machine side continues to run.

• Check the position of the strip applicator.
• Check that the sensor registers the strip applicator.

110301051/110311052, Slack, ASU, Out of Range

• the production stops on the affected machine side. The machine side steps down to MOTOR RUNNING.
• the affected machine side stops cutting new blanks, but fills and finishes all the packages that are currently moving through that side.
• the affected machine side steps down to Tank Filling after ten minutes.
• the unaffected machine side continues to run.

• Check the slack feed rollers. See Procedure Pressure Roller - Check.
• Check the photocells. See Procedure Machine Body - Set Photocells.
• Check that the paper web is correctly threaded through the ASU.

110701151/110701152, Splicing Unit, Wrong Position

1. The paper feed stops.
2. Material holder and counter jaw are pressurised.
3. Adhesive pulse on TPO Bar to fix web to heating element.
4. The knife cuts the packaging material.
5. The counter jaw releases.
6. The splice unit moves.
7. Counter jaw gets pressurized.
8. The TPO Bar is energized and the material is sealed together.
9. Counter jaw released, release pulse on TPO Bar.

• the production stops on the affected machine side. The machine side steps down to MOTOR RUNNING.
• the affected machine side stops cutting new blanks, but fills and finishes all the packages that are currently moving through that side.
• the affected machine side steps down to Tank Filling after ten minutes.
• the unaffected machine side continues to run.

• Check that nothing is obstructing the movement.
• The sensors register that the splicing unit is in position. Check that the correct sensor is active:Side 1:1 T10B3203Side 1:2 T10B4203Side 2:1 T10B5203Side 2:2 T10B6203

110701320/110701210 SA Oven Filter

• Check the filter and housing.
• Check the settings of the pressure switches V11B0224, V11B0225, and V11B0226. See Procedure Fan System - Set Pressure Switch.

Splicing Device

Overview

Splicing Device Bracket

Web Guide

Web Guide - Check

Note: The Rubber roller of the web guide must be fitted to roll on the printed side of the web.
1. Check the Rubber roller and the Steel roller for wear and damage. Turn them by hand and check that they rotate smoothly.
2. Check the Ball bearing for excessive play. Change the bearings, if necessary.
3. Check the distance between the rollers. See Procedure Web Guide - Set on page Web Guide - Set.

Rubber roller
Steel roller
Ball bearing

Web Guide - Set

1. Loosen the Nut.
2. Turn the Eccentric shaft until the Rubber roller and Steel roller touch each other.
3. Measure the distance A.
4. Turn the Eccentric shaft until the distance A is reduced by 0.25 mm and the rollers get compressed.
5. Tighten the Nut.

Nut
Eccentric shaft
Rubber roller
Steel roller

Setting Web Guide Side Position

1. Set the Web guide until the Point of arrow on the Packaging material are aligned with the groove of the female and the Male creasing roller.
2. Make sure that the edge of the Packaging material is in contact with the Web guide in the Groove.


Web guide
Point of arrow
Packaging material
Male creasing roller
Groove

Pressure Roller

Pressure Roller - Check

1. Release the Pressure roller from the Bending roller by lifting the Lever.
2. Check that the pressure roller rotates smoothly and does not cause abnormal noise when it revolves.
3. Change the pressure roller, if necessary. See Procedure Pressure Roller - Change on page Pressure Roller - Change.
4. Check that the Pin is fixed.

Pressure roller
Lever
Bending roller
Pin

Pressure Roller - Set

1. Loosen the Screw.
2. With packaging material between the pressure roller and the bending roller, set the Lever to the distance A. Tighten the Screw.

A = 140 ±1 mm
Lever
Screw
Spring

Pressure Roller - Change

1. Remove the Spring.
2. Remove the Pin and the pressure roller assembly.Note: When assembling, apply anti-seize to the rod ends.

Spring
Pin
3. Remove the Retaining ring, Retaining ring, and the Pin.
4. Remove the Nut and the Screw.
5. Remove the Retaining ring.
6. Change the Bearing.
7. Check the Bearing and change, if necessary.
8. Assemble in the reverse order.
9. Set the pressure roller. See Procedure Pressure Roller - Set on page Pressure Roller - Set.

Pin
Retaining ring
Retaining ring
Bearing
Nut
Screw
Retaining ring
Bearing

Creasing Unit

Creasing Unit - Check Rollers and Bearings

1. Check Creasing roller and Creasing roller for damage.
2. Check that the ball bearings (see arrows) rotate freely and do not cause abnormal noise when the creasing rollers revolve.
3. If required, change the bearings. See Procedure Creasing Unit - Change Bearings on page Creasing Unit - Change Bearings.

Creasing roller
Creasing roller

Creasing Unit - Check Spring and Creasing Roller

1. Remove the Web guide. See Procedure Creasing Unit - Remove Web Guide.

Web guide
2. Check the compression of the Spring washer by checking the distance B.Note: The rollers must be held steadily to prevent from turning while measuring.
3. Fix the Female creasing roller and then turn the Male creasing roller until the distance A between the Male creasing roller and Female creasing roller is maximised. Fix the Male creasing roller and turn the Female creasing roller until the distance A between the rollers is maximised.
4. Fix both rollers.
5. Check the distance A between the rollers at both ends of the rollers.

   Not valid for: packaging material with Al-foilNot valid for: packaging material with bleached board
   Distance	Base 370mN	Base 475mN	Midi	Mini STD, Mini V	Micro
   A (mm)	0.85 ±0.02	0.95 ±0.02	0.80 ±0.02	0.75 ±0.02	0.70 ±0.02
   B (mm)	15.5 ±0.5	15.5 ±0.5	15.5 ±0.5	15.5 ±0.5	15.5 ±0.5

   Valid for: packaging material with Al-foil
   Distance	Midi	MidiValid for: ASCM with Klabin board	Mini STD, Mini V
   A (mm)	0.95 ±0.02	0.90 ±0.02	0.85 ±0.02
   B (mm)	15.5 ±0.5	15.5 ±0.5	15.5 ±0.5

   Valid for: packaging material with bleached board and without Al-foil
   Distance	Base	Midi/Mini STD, Mini V
   A (mm)	0.95 ±0.02	0.90 ±0.02
   B (mm)	15.5 ±0.5	15.5 ±0.5


Male creasing roller
Female creasing roller
Spring washer

Creasing Unit - Check Centering

1. Pull a piece of Plastic film between Female creasing roller and Male creasing roller.
2. Check that the two inner Male roller mark from the Male creasing roller are centred between the two outer Female roller mark from the Female creasing roller. If the inner marks are not centred between the two outer Female roller mark, set the creasing unit. See Procedure Creasing Unit - Set Centering on page Creasing Unit - Set Centering.

Packaging material
Female roller mark
Male roller mark
Female creasing roller
Male creasing roller
Plastic film

Creasing Unit - Set Creasing Roller

1. Remove the Nut.
2. Remove the Spring washer.
3. Remove the Male creasing roller with its shaft.
4. Set the distance A with the Shim according to the table in Procedure Creasing Unit - Check Spring and Creasing Roller.
5. Assemble in the reverse order.

Nut
Spring washer
Male creasing roller
Shim

Creasing Unit - Set Centering

1. Loosen the Socket screw. See illustration on next page.
2. Make sure the male creasing rollers are running in their grooves according to the illustration below.
3. Pull a piece of packaging material for base between the creasing rollers.Note: The creasing rollers must roll forward on fresh packaging material. Previously made creases may not be inserted.
4. Tighten the Socket screw lightly and crosswise. See illustration on next page.
5. Pull out the piece of packaging material.
6. Check the centring of the creasing rollers. See Procedure Creasing Unit - Check Centering on page Creasing Unit - Check Centering.If the result is not OK, continue on item Reference to Reference. See next page.

7. If the creasing roller needs to be adjusted to the right, loosen the Socket screw in the setting ring on the right side of the creasing roller. If the creasing roller needs to be adjusted to the left, loosen the Socket screw in the setting ring on the left side of the creasing roller.
8. Insert a Feeler gauge, of the thickness equal to the distance the male Creasing roller that needs to be moved, between the creasing roller and the unloosened Setting ring.
9. Tighten the Socket screw and loosen the opposite socket screw.
10. Remove the Feeler gauge.
11. Move the Setting ring toward the creasing roller and tighten the socket screw.
12. Check the centring of the creasing rollers. See Procedure Creasing Unit - Check Centering on page Creasing Unit - Check Centering.
13. If necessary, repeat the item Reference to Reference for the other creasing roller.
14. Make a note of the date, machine, line, and your sign on the last piece of plastic film you have used for checking. Keep the plastic film in an envelope placed in the electric cabinet.

Socket screw
Feeler gauge
Creasing roller
Setting ring

Creasing Unit - Remove Web Guide

1. Remove the Wheel and the Nut.
2. Remove the Screw and pull out the Rod while removing the Web guide.Note: Apply anti-seize on the end of the Rod during assembly.
3. Remove the Screw and the Plate.

Wheel
Nut
Screw
Rod
Web guide
Screw
Plate

Creasing Unit - Change Bearings

1. Remove the web guide and the plate. See Procedure Creasing Unit - Remove Web Guide on page Creasing Unit - Remove Web Guide.
2. Remove the Nut and the spring washers.Note: Be careful not to lose the Shim.
3. Lift out the Male creasing roller.

Nut
Shim
Male creasing roller
4. Remove the Screw.
5. Remove the Setting ring and pull the creasing roller assembly off the Shaft.
6. Remove the Retaining ring.
7. Remove and change the Bearing.
8. Repeat items d) to g) for the other Male creasing roller.

Male creasing roller
Screw
Setting ring
Shaft
Retaining ring
Bearing
9. Remove the Screw and Screw.
10. Remove the Bracket, the Shaft, and the Plastic axle.
11. Remove the Retaining ring.
12. Pull out the Shaft.
13. Change the Bearing.
14. Assemble in the reverse order.
15. Check the centring of the creasing rollers. See Procedure Creasing Unit - Check Centering on page Creasing Unit - Check Centering.

Screw
Screw
Bracket
Shaft
Plastic axle
Retaining ring
Shaft
Bearing

Creasing Unit - Set Female Crease Roller Distance

Shim
Female crease roller

1. Remove the web guide and the plate. See Procedure Creasing Unit - Remove Web Guide.
2. Remove the Nut and the spring washers.Note: Be careful not to lose the Shim.
3. Lift out the Male crease roller.

Nut
Shim
Male crease roller
4. Remove the Screw and Screw.
5. Remove the Bracket, the Shaft, and the Bushing.
6. Lift out the Female crease roller.

Female crease roller
Screw
Screw
Bracket
Shaft
Bushing
7. Place the Female crease roller in the Support roller, TPNo.3383226.
8. Loosen the Screw and separate the Female crease roller.
9. Add/Remove Shim.Note: It is recommended to make small distance changes, like 0.1mm (two Shim equals 0.1mm).
10. Assemble in the reverse order. Tighten the Screw alternately to the torque 8.4+/-0.3N. Use a torque wrench.
11. Check the centring of the creasing unit. See Procedure Creasing Unit - Check Centering.
12. Check the distance between the female and male crease rollers. See Procedure Creasing Unit - Check Spring and Creasing Roller.

Shim
Female crease roller
Support roller
Screw

Splice Dev Bracket

Splicing Device Bracket - Check Cylinders

1. Activate the pneumatic valves T10K1223 for side 1 and T10K2223 for side 2.
2. Check the Cylinder and the Pneumatic hose for leaks.
3. Check that the Counter jaw has moved to its end position.
4. Deactivate the pneumatic valves.
5. Check that the Counter jaw fully withdraws.


Pneumatic hose
Cylinder
Counter jaw

Splicing Device Bracket - Set Cutting Template

1. Make splices with the splicing device in the lines 1:1, 1:2, 2:1, and 2:2 positions.
2. Adjust the Cutting template sideways with the Screw, see illustration on next page, until the splices show no offset at the left hand side of the web (maximum A). The heating temperature must not be too high (causing charred sealing surfaces).
3. Tear apart the splice and check that the sealing surfaces are 100% covered with paper fibres. See Procedure Cutting Unit - Check Sealing Rail and Splice Quality on page Cutting Unit - Check Sealing Rail and Splice Quality.


Cutting template
Screw

Splicing Device Bracket - Change Cylinders/Counter Jaw

1. Move the splicing device fully to its right hand position for side 1 or fully to its left hand position for side 2.
2. Measure the distance A from the ball bushing Bracket of the splicing device to the Frame of the ASU. Note the distance.
3. Remove the Paper guide and disconnect the Pneumatic hose.
4. Remove the Bracket for the Cylinder.
5. Remove the Screw and the Cylinder.


Bracket
Frame
Paper guide
Pneumatic hose
Bracket
Cylinder
Cylinder
Screw
6. Pull out the Counter jaw and the Spring.
7. Change the Counter jaw.
8. Put in the new counter jaw and the Spring.
9. Put back the Cylinder.
10. Put back the Bracket. Before fastening the bracket, move the splicing device to the distance A and the Cylinder to their corresponding end positions.
11. Connect the pneumatic hoses and put back the paper guides.
12. Check the cylinder movements. See section Web Guide on page Web Guide.
13. Check that the Splicing device moves smoothly along the Rod.
14. Check the splices of the packaging material.

Counter jaw
Spring
Splicing device
Rod

Splicing Device Bracket - Change Bearings

1. Remove the Screw, Screw, and the Bracket.
2. Pull out the plastic Shaft.
3. Remove the Retaining ring, the Screw, and the Motor.
4. Remove the Key and the Axle.
5. Lift out the Roller.
6. Remove the Screw.
7. Change the Bearing.

Screw
Screw
Bracket
Shaft
Retaining ring
Screw
Motor
Key
Axle
Roller
Screw
Bearing
8. Remove the Screw and pull out the plastic Shaft.
9. Lift out the Roller.
10. Remove and change the Bearing.
11. Repeat items h) to j) for the Roller.
12. Assemble in the reverse order.

Screw
Shaft
Roller
Bearing
Roller

Splicing Device Bracket - Check Motor for Oil Leakage

Valid for Motors Mounted Vertically

1. Check for oil leakage under the fan cover of the Motor. If there are oil drops under the fan cover, dry and remove oil drops.

Motor

Valid for Motors Mounted Horizontally

1. Check for oil leakage under the Motor on the Guard plate. If there are oil drops, dry and remove the oil drops.

Guard plate
Motor

Splicing Device Bracket - Change Motor

Valid for Motors Mounted Vertically

1. Remove the Screw, the Screw, and the Bracket.
2. Pull out the plastic Shaft.
3. Remove the Retaining ring, the Screw, and the Motor.
4. Change the Motor and assemble in the reverse order.
5. If oil leaks are found under the motor fan cover, remove the oil drops.

Screw
Screw
Bracket
Shaft
Retaining ring
Screw
Motor

Valid for Motors Mounted Horizontally

1. Remove the Screw, the Screw, and the Bracket.
2. Pull out the plastic Shaft.

Screw
Screw
Bracket
Shaft
3. Remove the Screw to remove the Guard plate.
4. Remove the Retaining ring.
5. Remove the four Screw from the Flange, then remove the Motor together with the Flange.
6. Move the Motor to a workbench and disassemble the Flange from the Motor.
7. Change the Motor and assemble in the reverse order.

Screw
Guard plate
Retaining ring
Screw
Flange
Motor

Cutting Unit

Cutting Unit - Check Cylinders and Knife Holder

1. Check the distance A. This is the basic setting of the Setting screw.If necessary, apply thread locker on the Setting screw and set the distance A.
2. Check the Cylinder and the Pneumatic hose for leaks.
3. Risk of cutting.Be careful when working near them.The knives in the machine are sharp.
   Check that the Knife and the Knife holder move smoothly. If necessary, use the Screw to adjust.

A = 20 ±0.5 mm
Cylinder
Setting screw
Pneumatic hose
Knife holder
Knife
Screw
4. Risk of crushing.Be careful when working near the moving parts.Parts can move when the pneumatic valves are activated.
   Activate the pneumatic valves T10K1219 for side 1 and T10K2219 for side 2. Check the distance B between the Knife and the bracket with the Knife in end position.
5. Deactivate the pneumatic valves. Check that the Knife holder fully withdraws by checking the distance C, between the Knife and the bracket.

B = 5 ±1 mm
C = 1 +1/-0 mm
Knife holder
Knife

Cutting Unit - Check Sealing Rail and Splice Quality

1. Check that the heating temperature has not been too high, which may result in the sealing surface getting burnt.
2. Tear open the splice and check that the sealing zones of both pieces of packaging material are completely covered with paper fibres.

Corrections

1. If burnt sealing zones occur, decrease the time of the sealing pulse.
2. If the sealing zones are not completely covered with paper fibres, increase the time of the sealing pulse.

Cutting Unit - Change Cylinders/Knife

1. Disconnect the Pneumatic hose.
2. Remove the Screw and the Cylinder.
3. Risk of cutting.Be careful when working near them. The knifes in the machine are sharp.
   Loosen the Cable gland holder and push them aside when removing the Knife holder.
4. Pull out the Knife holder and the Spring.
5. Remove the Screw and change the Knife.
6. Apply thread locker to the Screw and tighten them.
7. Assemble in the reverse order.
8. Check the cylinder movements. See Procedure Cutting Unit - Check Cylinders and Knife Holder on page Cutting Unit - Check Cylinders and Knife Holder.

Pneumatic hose
Cylinder
Screw
Knife holder
Knife
Screw
Spring
Cable gland holder

Cutting Unit - Change Sealing Rail

Hazardous voltage.The main power supply disconnector must be switched off and secured with a lock before starting any work on the electrical equipment.Will shock, burn, or cause death.
1. Remove the Nut and the Cutting unit.
2. Loosen the Cable gland to allow to pull the Cable through.
3. Remove the Screw.
4. Pull out the cables and change the Sealing rail.
5. Risk of damage to the equipment.Do not tighten the Screw too much.Too high torque can damage the insulation bushing.
   Push back the cables and reconnect the cables to the sealing rail. It is important that the Insulation bushing are fitted between the heads of the Screw and the cables. Make sure that the insulation bushings are not damaged. If the bushings are damaged, they must be changed.
6. Assemble in the reverse order.

Cutting unit
Nut
Cable gland
Cable
Screw
Sealing rail
Insulation bushing

Material Holder

Material Holder - Change Holding Cylinders

1. Disconnect the Pneumatic hose.
2. Remove the Screw and the Cylinder.
3. Set the length of the Pin so that they hit the Wall when the distance is A.
4. Assemble in the reverse order.


A = 3 ±0.5 mm
Pneumatic hose
Cylinder
Screw
Pin
Wall

Material Holder - Change Moving Cylinders

1. Move the splicing device fully to its right hand position for side 1 and fully to its left hand position for side 2.
2. Measure the distance A from the Ball bushing bracket of the splicing device to the Frame of the ASU.

Ball bushing bracket
Frame
3. Disconnect the pneumatic hoses from the Pneumatic hose connection.
4. Remove the Screw for the Bracket.
5. Remove the two upper Screw from both Bracket.
6. Loosen the two lower Screw from one of the Bracket.
7. Lift out the Cylinder.
8. Remove the Bracket with the Pin from the cylinder and change the cylinder.
9. Install the new cylinder without tightening the Screw. Note: The two oval holes in the Bracket are to be fitted to the Cylinder.

Cylinder
Pneumatic hose connection
Screw
Bracket
Screw
Bracket
Pin
10. Put back the Screw for the Bracket. Before tightening the Screw, move the splicing device to the distance A (see previous page), and the cylinder to its corresponding end position.
11. Tighten the Screw at the end of the Cylinder.
12. Move the splicing device to its other end position. Tighten the Screw at the other end of the Cylinder.
13. Check the movements of the splicing device.
14. Check for air leaks.

Cylinder
Screw
Bracket
Screw

Strip Applicator Unit

Functional Description

Strip Applicator Cast

Strip Applicator House

Strip Applicator House - Check Web Guide

Strip Applicator House - Set Bending Rollers

Note: If a template is not available, set the rollers according to the distances A and B in the table below.
1. Place the Bending roller as illustrated on next page.
2. Set the Flange and make sure it is aligned with the end of the roller.
3. Tighten the screw in the Flange.

Bending roller
Flange
4. Set the Template and the Flange according to the table below. Maximum allowed difference in parallelity between Flange and Flange is 0.2 mm.

   Bottom Size	Template TP No.	Distance A (mm)	Distance B (mm)
   Base	2712575-0001	266.5	278.5
   Midi	2712575-0002	215	227
   Mini	2712575-0003	181	193
   Micro	2712575-0004	139	151

5. Tighten the screws in Flange.
6. Remove the Template.
7. Repeat the setting for the Bending roller.

Flange
Template
Bending roller

Strip Applicator House - Set Web Guide Rollers

Strip Applicator House - Set Web Guide

1. Set the Web guide in line with the edge of the material web, by using a Ruler, according to the illustration below.
2. Set the distance A between the Ruler and the Flange, with the Stop screw.
3. Check during production that the material web does not touch the Flange.

A = 0.7 ±0.2 mm
Ruler
Flange
Web guide
Stop screw

Strip Applicator House - Change Bearings

1. For the two upper bending rollers, first remove the Paper guide.
2. Loosen the Stop screw.
3. Pull out the plastic Axle pin. If necessary, use a M10 screw as a tool in the threaded hole at the end of the axle pin.
4. Lift out the Bending roller.
5. Pull out and change the Bearing.
6. Assemble in the reverse order.
7. Set the bending roller. See Procedure Strip Applicator House - Set Bending Rollers on page Strip Applicator House - Set Bending Rollers.
8. Set the paper guide. See Procedure Strip Applicator House - Set Web Guide Rollers on page Strip Applicator House - Set Web Guide Rollers.

Bending roller
Paper guide
Stop screw
Axle pin
Bearing

Strip Applicator

• If the machine is equipped with Strip Applicator Version 1, see Procedure Strip Applicator Version 1 - Check Alignment to Strip Applicator Version 1 - Set Alignment.
• If the machine is equipped with Strip Applicator Version 2, see Procedure Strip Applicator Version 2 - Check Alignment to Strip Applicator Version 2 - Set Alignment.

Strip Applicator Version 1

Strip Applicator Version 2

Wheel

Hygiene level AD

Hygiene level XH

Strip Applicator Version 1 - Check Alignment

1. Check the distances A, B, and C.
2. Check that all the rollers are in line. The distance D is the allowed deviation from the ideal line for the rollers. If the rollers are not in line, see Procedure Strip Applicator House - Set Bending Rollers on page Strip Applicator House - Set Bending Rollers.

A (mm) = 38.1 ±0.1
B (mm) = 17 ±0.1
C (mm) = 18 ±0.1
D (mm) = 0 ±0.3

Strip Applicator Version 1 - Check Splice and Strip Sealing

Check Splice

1. Insert a double-folded strip in the heating device.
2. Make a splice by pushing the button for manual splicing.
3. Check that the offset of the Strip does not exceed the distance A, as illustrated.
4. Check the strength in the splice by pulling the ends of the spliced Strip. Grip a strip, with the distance B, between the hands. Tension the Strip slightly. Without tearing apart the splice of the strip, a lengthening of the distance C will be possible.
5. Check that the seal is cut from the old Strip by the thin heating wire and spliced by the thick heating band. Adjust to set the block and the pad parallel. See Procedure Heating Device - Set Position on page Heating Device - Set Position.
6. If the spliced Strip detaches, increase the temperature. If the splice breaks, decrease the temperature.


A (mm) = 0 +0.5/-0
B (mm) = 200 ±5
C (mm) = 50 ±5
Strip

Check Strip Sealing

1. Bring a piece of packaging material, with the strip sealed to the packaging material.
2. Tear off the Strip perpendicular to the Packaging material. The inner as well as the outer plastic coating of the Packaging material is torn off from the Packaging material. Check that the Strip is attached properly and that no blocking occurred.Note: The end of the Strip is easy to grip if the Corner of the Packaging material is torn off.
3. Check that the width of the Heating zone is distance D.
4. Check that the overlap of the Strip is distance E.
5. If the sealing between web and strip is not good enough, either oven temperature or oven position (Heater - Set Cylinder on page Heater - Set Cylinder) can be changed. Also check that the Heating zone is not overheated.

D (mm) = 8 ±2
E (mm) = 3.5 ±1.0
Strip
Corner
Packaging material
Heating zone

Strip Applicator Version 1 - Set

1. The Plumb line must only touch the lower Roller.
2. Set the Casting by loosening the Nut and turning the Screw.
3. When the Casting is vertically aligned, tighten the Nut.

Plumb line
Roller
Casting
Nut
Screw

Check

1. Measure the distance A.
2. Measure the distance B and calculate A-B = A1.
3. Measure the distance C.
4. Measure the distance D and calculate C-D = A2.
5. The difference between the distances A1 and A2 must not exceed 0.3 mm. If the difference exceeds 0.3 mm, continue to Set.

Set

1. To set the Strip applicator, put a Shim between the strip applicator cast and the Bracket. Perform this setting only if really necessary.
2. Set the Roller between the shaft of the roller and the Bracket.
3. Set the Rotation guard with shim between the shaft of the rotation guard and the Plate.

Strip applicator
Shim
Bracket
Roller
Bracket
Rotation guard
Plate
Template

Strip Applicator Version 1 - Set Lever and Valves

This setting is done with packaging material through the ASU.
1. Loosen the Screw holding the strip applicator.
2. Adjust the strip applicator against the edge of the Packaging material until the upper Roller just touches the Packaging material.
3. Tighten the Screw.


Screw
Packaging material
Roller
4. Set Upper Valve and Valve for cooling of the strip by turning the Knob to the right until Upper Valve and Valve are closed. Turn Knob to the left, the number of turns shown in the table.Note: If the valves are fully open, the heat disappears from the material web. The valve setting is a basic setting. Adjustments might be required.

   Pack Mat Specification:	Number of turns for Upper Valve	Number of turns for Valve
   /ml	0	3
   /pbl	3	3
   /jlAl	3	3

5. Step the machine up to PRODUCTION and check the strip sealing. See Procedure Strip Applicator Version 1 - Check Splice and Strip Sealing on page Strip Applicator Version 1 - Check Splice and Strip Sealing.

Upper Valve
Lower Valve
Knob

Strip Applicator Version 1 - Clean

Burn hazard.Allow the heater unit to cool down before starting any work on the strip applicator.The heater unit can be hot.
1. Remove the Nut, the Spring, the Wheel, and the Strip sealing wheel.
2. Clean the Wheel and the Strip sealing wheel.

NutSpringWheelStrip sealing wheel
3. Do not use tools with sharp edges.The surface treatment of the Wheel, the Strip sealing wheel, the Roller, and the Roller might be damaged.
   Assemble the Wheel, the Strip sealing wheel, the Spring, and the Nut in the reverse order.
4. Check that the levers and wheel easily spring back by:
   • pressing the levers, see arrows
   • pulling the Wheel
5. If the levers and wheel do not spring back, remove the parts, clean, and assemble in the reverse order.
6. If the wheels are worn, damaged, or do not spin smoothly, change the wheels.

Wing nut
Spring
Wheel
Strip sealing wheel
Roller
Roller

Strip Applicator Version 1 - Set Alignment

1. Check that the Plumb line is touching the side of the Wheel. If necessary, add or remove Shim to adjust the strip applicator.

Plumb line
Wheel
Shim
2. Check that the Paper support opposite to the Wheel is aligned and is touching the Plumb line.
3. Set the gap between the paper supports. See Procedure Paper Support - Set.

Plumb line
Wheel
Paper support

Strip Applicator Version 2 - Check Alignment

1. Check the distances A, B, and C.
2. Check that all the rollers are in line. The distance D is the allowed deviation from the ideal line for the rollers. If the rollers are not in line, see Procedure Strip Applicator House - Set Bending Rollers on page Strip Applicator House - Set Bending Rollers.

A (mm) = 38.1 ±0.1
B (mm) = 17 ±0.1
C (mm) = 18 ±0.1
D (mm) = 0 ±0.3

Strip Applicator Version 2 - Check Splice and Strip Sealing

Check Splice

1. Insert a double-folded strip in the heating device.
2. Make a splice by pushing the button for manual splicing.
3. Check that the offset of the Strip does not exceed the distance A, as illustrated.
4. Check the strength in the splice by pulling the ends of the spliced Strip. Grip a strip, with the distance B, between the hands. Tension the Strip slightly. Without tearing apart the splice of the strip, a lengthening of the distance C will be possible.
5. Check that the seal is cut from the old Strip by the thin heating wire and spliced by the thick heating band. Adjust to set the block and the pad parallel. See Procedure Heating Device - Set Position on page Heating Device - Set Position.
6. If the spliced Strip detaches, increase the temperature. If the splice breaks, decrease the temperature.


A (mm) = 0 +0.5/-0
B (mm) = 200 ±5
C (mm) = 50 ±5
Strip

Check Strip Sealing

1. Bring a piece of packaging material, with the strip sealed to the packaging material.
2. Tear off the Strip perpendicular to the Packaging material. The inner as well as the outer plastic coating of the Packaging material is torn off from the Packaging material. Check that the Strip is attached properly and that no blocking occurs.Note: The end of the Strip is easy to grip if the Corner of the Packaging material is torn off.
3. Check that the width of the Heating zone is distance D.
4. Check that the overlap of the Strip is distance E.
5. If the sealing between web and strip is not good enough, either oven temperature or oven position (Heater - Set Cylinder on page Heater - Set Cylinder) can be changed. Also check that the Heating zone is not overheated.

D (mm) = 8 ±2
E (mm) = 3.5 ±1.0
Strip
Corner
Packaging material
Heating zone

Strip Applicator Version 2 - Set

1. The Plumb line must only touch the lower Roller.
2. Set the Casting by loosening the Nut and turning the Screw.
3. When the Casting is vertically aligned, tighten the Nut.

Plumb line
Roller
Casting
Nut
Screw

Check

1. Measure the distance A.
2. Measure the distance B and calculate A-B = A1.
3. Measure the distance C.
4. Measure the distance D and calculate C-D = A2.
5. The difference between the distances A1 and A2 must not exceed 0.3 mm. If the difference exceeds 0.3 mm, continue to Set.

Set

1. To set the Strip applicator, put a Shim between the strip applicator cast and the Bracket. Perform this setting only if necessary.
2. Set the Roller between the shaft of the roller and the Bracket.
3. Set the Rotation guard with shim between the shaft of the rotation guard and the Plate.

Strip applicator
Shim
Bracket
Roller
Bracket
Rotation guard
Plate
Template

Strip Applicator Version 2 - Set Lever and Valves

This setting is done with packaging material through the ASU.
1. Loosen the Screw holding the strip applicator.
2. Adjust the strip applicator against the edge of the Packaging material until the upper Roller just touches the Packaging material.
3. Tighten the Screw.


Screw
Packaging material
Roller
4. Set the Valve for cooling of the strip by turning the Knob to the right until the Valve is closed. Turn the Knob three turns to the left.Note: If the valve is fully open, the heat disappears from the material web. The valve setting is a basic setting. Adjustments might be required.
5. Step the machine up to PRODUCTION and check the strip sealing. See Procedure Strip Applicator Version 2 - Check Splice and Strip Sealing on page Strip Applicator Version 2 - Check Splice and Strip Sealing.

Valve
Knob

Strip Applicator Version 2 - Clean

Burn hazard.Allow the heater unit to cool down before starting any work on the strip applicator.The heater unit can be hot.
1. Remove the Nut, the Spring, the Wheel, and the Strip sealing wheel.
2. Clean the Wheel and the Strip sealing wheel.

Nut
Spring
Wheel
Strip sealing wheel
3. Do not use tools with sharp edges.The surface treatment of the Wheel, the Strip sealing wheel, and the Roller might be damaged.
   Assemble the Wheel, the Strip sealing wheel, the Spring, and the Nut in the reverse order.
4. Check that the levers and wheel easily spring back by:
   • pressing the levers, see arrows
   • pulling the Wheel
5. If the levers and the wheel do not spring back easily, remove the parts, clean, and assemble in the reverse order.
6. If the wheels are worn, damaged, or do not spin smoothly, change the wheels.

Nut
Spring
Wheel
Strip sealing wheel
Roller

Strip Applicator Version 2 - Set Alignment

Hygiene level AD

Hygiene level XH

1. Check that the Plumb line is touching the side of the Wheel. If necessary, add or remove Shim to adjust the position of the strip applicator.
Variant HAAD is shown.
Plumb line
Wheel
Shim
2. Check that the Paper support, opposite to the Wheel, is aligned and touching the Plumb line.
3. Set the gap between the paper supports. See Procedure Paper Support - Set.

Plumb line
Wheel
Paper support

Pressure Roller

Pressure Roller - Check

1. Check that the Pressure roller and the Counter roller are intact and rotate freely.
2. Check that the bearing play does not exceed 0.5 mm.
3. Check that the Teflon sleeves of the rollers are intact.
4. Check the function of the Spring.

Pressure roller
Counter roller
Spring

Pressure Roller - Change Rollers and Bearings

1. Remove the Nut and change the Washer, the Bearing, and the Pressure roller.
2. Remove the Screw and change the Washer, the Bearing, and the Counter roller.
3. Assemble in the reverse order.

Nut
Washer
Bearing
Pressure roller
Screw
Washer
Bearing
Counter roller

Web Guide

Web Guide - Set

1. Set the distances A between the Roller and the Web guide. Use the Fastening screw of the web guide when setting.
2. Set the vertical part of the Web guide by using a plummet line or a steel ruler. Use the Fastening screw when setting.

A (mm) = 1.5 +0.5/-0
Roller
Web guide
Fastening screw
3. Place the ruler at side 1.Note: If the ruler 1147543 is not available for the setting procedure, add 20 mm to the A and B distances.
4. Set the distance B between the outer side of the web guide and the machined surface on the machine body.
5. The distance are to be set to the outside of the web guide. Use the fastening screws of the web guide when setting.
6. Set the web guide in line with the flanges of the bending rollers.
7. Place the ruler at side 2.
8. Set the distance B. The distances are to be set to the inside of the web guide. Use the fastening screws of the web guide when setting.

   Distance	Base	Midi	Mini	Micro
   A (mm)	503 ±1	534 ±1	551 ±1	572 ±1
   B (mm)	158 ±1	137 ±1	120 ±1	99 ±1

Side 1 Side 2
Ruler
Paper guide

Heater

Heater - Check Cooling Bodies

Burn hazard.Be careful when working near the hot surfaces.The heater unit can be hot.
1. Check the Hose connection for leaks.
2. Check the Cooling body for damage and plastic deposits. Clean the nozzles, if required. See Procedure Heater - Clean Nozzles on page Heater - Clean Nozzles.

Hose connection
Cooling body

Heater - Check Link Arms

1. Check that there is no excessive play in the suspension of the heater unit.
2. If required, change the six Ball bearing.

Ball bearing

Heater - Set Cooling Bodies

Basic Set

1. Loosen the Nut and the Nut.
2. Centre the two Cooling body over the Slot in the heater unit.
3. Use the Template to set the distance A between the Cooling body.
4. The template is two millimetres thick, this due to that the cooling bodies are set in a non heated condition.
5. Tighten the Nut.
6. Put the Stop lug in close contact with the Cooling body.
7. Tighten the Nut.

Final Set

1. Step the machine up to heating and wait until the heater has reached its working temperature.
2. Check the distance A by using a 1.5 mm feeler gauge. If necessary, set the distance A.Note: Check with the feeler gauge at several places along the cooling bodies, this due to that the Cooling body twist when they are heated.

A (mm) = 1.5 +0.3/-0 (in warm condition)
Slot
Nut
Nut
Cooling body
Stop lug
Template

Heater - Set Cylinder

Basic Setting

Setting of Position

1. Measure the distance A, without Packaging material.

C (mm) = 15 ±0.5
D (mm) = 154 ±1
Spring
Bracket
Heating nozzle
Packaging material
2. With Packaging material and cylinder activated (SA-oven in production position), make a mark at the Packaging material outside the Cooling body, roll down and measure the distance B. Calculate the distance C.
3. Set the distance C by adjusting the Setting screw. If it is impossible to reach the required distance C, shorten the distance D at theBracket.
4. Check that the distance B is parallel at the bottom respectively the top of the SA-oven. If necessary, adjust at the Screw.

C (mm) = 15 ±0.5
D (mm) = 154 ±1
Bracket
Packaging material
Cooling body
Setting screw
Screw

Heater - Clean Nozzles

Burn hazard.Allow the heater unit to cool down before starting any work on it.The heater unit can be hot.
1. Check that the Cooling body is against the Stop lug.
2. Remove the Nut.
3. Remove the Cooling body.Note: To clean the Nozzle, only one Cooling body needs to be removed.
4. Risk of damage to the equipment.Use a non-metal tool, for example a tool made of wood or plastic, when cleaning the Nozzle.Metallic tools can damage the Nozzle.
   Clean the Nozzle.
5. Put back the Cooling body and push it against the Stop lug.
6. Tighten the Nut.

Nut
Cooling body
Nozzle
Stop lug

Heater - Change Elements

Hazardous voltage. The main power supply disconnector must be switched off and secured with a lock before starting any work on the heater.Will shock, burn, or cause death.
Burn hazard.Allow the heater unit to cool down before starting any work on it.The heater unit can be hot.
1. Disconnect the cables in box V11X1229 for side 1 and in box V11X2229 for side 2.
2. Disconnect the air hose from the Pipe bend.Note: The element will follow the pipe bend up, by the cables.
3. Loosen the Screw and remove the Pipe bend.

Screw
Pipe bend
4. Loosen the earth cable (inside the pipe bend).
5. Loosen the nut of the Cable gland to allow the cables to slide through.
6. Change the Element.
7. Assemble in the reverse order. Note: Fit the Gasket to the two Pin in order to secure the gasket during assembling.

Cable gland
Gasket
Gasket
Element
Pin

Heater - Change Thermocouple

Change of the Upper Thermocouple

1. Disconnect the Cable from the Thermocouple.
2. Remove the Nut and the Cooling body.
3. Remove the Nut and the Thermocouple.
4. Make a mark on the new Thermocouple outside the Nut (see arrow), so that the distance A is maintained during fitting.Note: Use a permanent marker.
5. Assemble the Thermocouple in the oven, and keep an eye on the mark so that the distance A is not changed.
6. Change the thermocouple and the cone under the Nut.
7. Apply anti-seize on the Nut.
8. Connect the Cable.
9. Assemble the Cooling body.

A (mm) = 90
Cable
Thermocouple
Nut
Nut
Cooling body

Basic Settings Strip Applicator

Paper Support

Paper Support - Set

During Production

A (mm) = 1.5 +0.3/-0

Paper support
Screw

Paper Support - Set

Burn hazard.Allow the surfaces to cool down before starting any work on it.The surfaces can be hot.
1. Loosen the Screw.
2. Set the distance A between the paper supports. Make sure the left Paper support is pressing the packaging material against the strip applicator roller. See Procedure Strip Applicator Version 1 - Set Alignment.
3. Tighten the Screw.
4. Check during production that the paper support is not damaging the product side of the material web.

A (mm) = 1.5 +0.5/-0
Paper support
Screw
5. Loosen the Screw.
6. Set the distance B, between the Wheel and the paper support, with a 2mm feeler gauge.
7. Tighten the Screw.

B (mm) = 2 ±1
Screw
Wheel

Paper Support - Set

Burn hazard.Allow the surfaces to cool down before beginning any work on it.The surfaces are hot.
1. Adjust the distance A between the Paper support by adjusting the Nut. Make sure that the packaging material is centred between the Paper support.

   Hygiene Level	A (mm)
   AD	1.5 +0.5/-0
   XH	1.5 +0.3/-0

2. During production, check that the Paper support are not damaging the inner side of the material web.

Paper support
Nut
To adjust the upper plate and the position of the LS applicator rollers:
3. Loosen the Screw and the Screw.
4. Set the Eccentric screw to 0.
5. Tighten the Screw and the Screw.

Front Side

Back Side
Screw
Screw
Eccentric screw
To adjust the lower plate and the parallelism between the packaging material and the mangle roller:
6. Loosen the Screw.
7. Set the Eccentric screw to 0 and tighten the Screw.

Screw
Eccentric screw
To adjust the strip applicator alignment to the packaging material:
8. Remove the Nut, the Washer, the Spring, and the outer half of the Wheel.

Nut
Washer
Spring
Wheel
9. Put the Template (TP No. 3431312-0000) on the Axle.
10. Loosen the two Screws.
11. Move the strip applicator horizontally to adjust the distance B between the Template and the Packaging material.Note: Make sure that the template only touches the packaging material. If the template puts pressure on the packaging material it results in wrinkles.

B (mm) = 0
Template
Axle
Screws
Packaging material
12. Tighten the Screws.
13. Remove the Template.
14. Assemble in the reverse order.

Strip Pre-heater

Strip Pre-heater - Check Strip Position

Strip
Applicator roller
Strip pre-heater

Strip Pre-heater - Set Air Pressure

Hand wheel
Pressure regulator

Strip Pre-heater - Set Strip Slot

Burn hazard.Allow the heater to cool down before starting any work on it.The heater can be hot.
Note: The distance between the Lid and the Heater must be measured and set in a non heated condition.
1. Measure the distance A between the Lid and the Heater by using a feeler gauge.
2. If necessary, set the distance A, loosen the four Screw, and move the Lid to the correct position.
3. Tighten the Screw.
Bottom view
A (mm) = 0.7 ±0.1
Lid
Heater
Screw

Strip Pre-heater - Set Holder

Burn hazard.Allow the heater to cool down before starting any work on it.The heater can be hot.
1. Measure the distance A between the Strip applicator plate and the Strip pre-heater lid. Measure by the top of the Strip pre-heater lid and by the bottom of Strip applicator plate. See arrows in the illustration.
2. If necessary, set the distance A, loosen the Screw and Screw.
Side view
A (mm) = 50 ±0.5
Strip applicator plate
Strip pre-heater lid
Screw
Screw
3. Set the distance A between the Strip applicator plate and the Strip pre-heater lid by moving the Bracket.
   • Measure by the bottom of the Strip pre-heater lid and tighten the Screw.
   • Measure by the top of Strip applicator plate and tighten the Screw.Note: Make sure that the Strip applicator plate and the Strip pre-heater lid are parallel to each other.
Side view
A (mm) = 50 ±0.5
Strip applicator plate
Strip pre-heater lid
Screw
Screw
Bracket

Strip Pre-heater - Change Heater Element

Hazardous Voltage.The main power supply disconnector must be switched off and secured with a lock before changing the heater element.Will shock, burn or cause death.
Burn hazard.Allow the heater to cool down before starting any work on it.The heater can be hot.
1. Disconnect the Thermocouple.
2. Disconnect the Pneumatic hose.
3. Disconnect the inductive switch Cable.

Thermocouple
Pneumatic hose
Cable
4. Remove the Screw, Cable shoe and earth cable, Lock washer, and Holder.
5. Disconnect the Heater cable from the connection box.
6. Remove the Screw and washer and remove the strip pre-heater unit from the machine. Place the strip pre-heater unit on a clean suitable working area.
7. Change the Heater element.
8. Assemble the strip pre-heater in the reverse order.
Reverse angle
Screw
Cable shoe and earth cable
Lock washer
Holder
Heater cable
Screw and washer
Heater element

Basic Settings

Strip Magazine

Strip Magazine

Strip Magazine - Check

1. Check the Rubber ring for wear and damage.
2. Check the rotation of the Roller. If sticky, clean the shafts.
3. Check the Pad. See Procedure Heating Device - Check Pad on page Heating Device - Check Pad.
4. Check the Heating device. See Procedure Heating Device - Check on page Heating Device - Check.
5. Check the Hub. See Procedure Hub - Check on page Hub - Check.
6. Check that the Rocker are moving freely.

Rubber ring
Roller
Pad
Heating device
Hub
Rocker

Strip Magazine - Set Rolls

1. Check that the rolls move easily.
2. Check that the edges of the strip are not stretching.
3. If the strip is not centred above the notch on the Pad, adjust the position of the Roll by moving the Plate.
4. Set the Strip holder to the distance A below the strip.

A (mm) = 0.5 +0.5/-0
Pad
Roll
Plate
Strip holder

Hub

Hub - Check

1. Check that the Hub rotate freely.
2. Check that the bobbins are securely attached to the hubs. If necessary, set the Spring-loaded ball to protrude the distance A.Note: Secure the Screw with thread locker.

A (mm) = 2 ±0.5
Hub
Spring-loaded ball
Screw

Brake Arm

Brake Arm - Set Distances

1. Set the distance A for the Brake arm and Brake arm. Adjust with the Screw.
2. Set the distance B. Adjust with the Nut.
3. Set the distance C. Adjust with the Nut.Note: When rotating the hub by hand, a resistance must be caused by the Roller. If not, adjust the Nut and Nut until there is a resistance.
4. Move the Brake arm until the Roller just leaves the Hub.
5. Adjust the Screw until it just reaches the Roller in position according to item d). Repeat the procedure for the Brake arm.Note: Use the distances as guidelines. The important thing is to get a proper functionality.

   Distance (basic setting)	Base/Midi	Mini/Micro
   A (mm)	132	131
   B (mm)	115	120
   C (mm)	45	48

Side 2 illustrated
Brake arm
Brake arm
Screw
Nut
Nut
Roller
Hub
Screw

Heating Device

Heating Device - Check

Burn hazard.Allow the heating device to cool down before starting any work on it.The heating device can be hot.
1. Check that the movements of the cylinder are smooth. If necessary, set the flow control valves. See Procedure Heating Device - Set Position on page Heating Device - Set Position.
2. Check the positions of the Proximity switch. The proximity switch must not be activated until the Splice block reaches the pad.Note: See illustration on next page.
3. Risk of crushing.Remove the fuse to prevent the parts from moving while you are working.There are moving parts in the machine.
   Remove the fuse.
4. Check that the Spring is not stuck or damaged. Change, if required.
5. Check the Splice block for cracks.
6. Check that there are no air leaks in the Cooling air flow connection.
7. Check that the Screw and Screw are well tightened.
8. Install the fuse.

Proximity switch
Cooling air flow connection
Screw
Spring
Splice block
Screw

Heating Device - Check Pad

1. Check that the Pad is not damaged.
2. If the pad is damaged, loosen the Screw and turn the pad 180º. If the pad is damaged at both ends, change the pad.
3. Tighten the Screw.

Pad
Screw

Heating Device - Set Position

1. Check during production that there is a distance C between the strip and the Pad.
2. Set the distance B.
3. Activate the pneumatic cylinder and set the Splice block and the Pad parallel. Use the Screw (behind the mounting plate, reachable from one side).
4. Deactivate the pneumatic cylinder and set the distance A between the Plunger and the Pad with the Link head.
5. Set the Proximity switch so that it is activated (lights up) exactly when the Splice block reaches the Pad.

Flow Control Valves

1. Set the Flow control valve so that the piston extends instantaneously.
2. Set the Flow control valve so that the piston retracts slowly and smoothly to allow the right time for cooling.

Check Splice

1. Check the splice. See Procedure Strip Applicator Version 1 - Check Splice and Strip Sealing on page Strip Applicator Version 1 - Check Splice and Strip Sealing.

A (mm) = 8 ±0.5
B (mm) = 66 ±1
C (mm) = 2.5 ±0.5
Link head
Flow control valve
Flow control valve
Proximity switch
Splice block
Pad
Screw
Plunger

Machine Body

Machine Body - Set Photocells

Photocells for Empty Reel

1. Set Photocell, sender and Photocell, receiver by adjusting the ball joints until the photocells have contact with each other. The red lamp on the Photocell, receiver indicates when the photocells have contact.

Photocells for Web Slack

Photocell, sender
Photocell, receiver
Photocell, sender
Photocell, receiver
Photocell, sender
Photocell, receiver

1. Install the Photocell, receiver in the Bracket according to the table below.

   Bottom Size	Use Holes:
   Base, Midi & Mini	A
   Micro	B

2. If there is need for further adjustments, move/bend the Bracket for the Photocell, transmitter. The red lamp on the Photocell, receiver indicates when the photocell has contact.

Bracket
Photocell, transmitter
Photocell, receiver
Bracket
3. Install the Photocell, receiver to the Frame according to table below.

   Bottom Size	Use Holes:
   Base	C
   Midi, Mini & Micro	D

4. Set the Photocell, receiver by adjusting the ball joint. If necessary, bend also the Photocell bracket until they have contact with each other. The red lamp on the Photocell, receiver indicates when the photocell has contact.

Photocell bracket
Photocell, receiver
Frame

Machine Body - Set Photocells

Photocells for Empty Reel

1. Set Photocell, sender and Photocell, receiver by adjusting the ball joints until the photocells have contact with each other. The red lamp on the Photocell, receiver indicates when the photocells have contact.

Photocells for Web Slack

Photocell, sender
Photocell, receiver
Photocell, sender
Photocell, receiver
Photocell, sender
Photocell, receiver

1. Install the Photocell, receiver on the Bracket.
2. If there is need for further adjustments, move/bend the Bracket for the Photocell, transmitter . The red lamp on the Photocell, receiver indicates when the photocell has contact.

Bracket
Photocell, transmitter
Photocell, receiver
Bracket
3. Install the Photocell, receiver on the Frame.

   Bottom Size	Use Holes:
   Base	A
   Midi, Mini & Micro	B

4. Set the Photocell, receiver by adjusting the ball joint. If necessary, bend also the Photocell bracket until they have contact with each other. The red lamp on the Photocell, receiver indicates when the photocell has contact.

Photocell bracket
Photocell, receiver
Frame

Heater - Change Filter Insert

1. Push the Catch down and turn the Filter housing to the right to release it.
2. Pull the Filter housing down but do not remove it.
3. Disconnect the Filter insert.
4. Remove the Filter housing and the Filter insert with the Filter insert inside the Filter housing.
5. Change the Filter insert.
6. Install in the reverse order.

Catch
Filter housing
Filter insert

Supply System

Fan System

Fan System - Set Pressure Switch

Setting of Pressure Switches V11B0224, V11B0225 and V11B0226.
1. Adjust upper/lower switching point by turning the Dial.
2. For higher switching point (higher pressure), turn the Dial to the right.
3. Allow pressure to increase gradually (do not exceed the maximum pressure limit) and adjust desired switching point with Dial.
4. Check the upper and lower switching point by raising and lowering the pressure several times and make any necessary adjustments.Note: Do not turn the Dial outside the printed scale. (The switching contact changes from NC (1-2) to NO (1-2)).

   Basic setting 50 Hz	Basic setting 60 Hz
   V11B0225 = 4500 Pa	V11B0225 = 5000 Pa
   V11B0224 = 3000 Pa	V11B0224 = 4000 Pa
   V11B0226 = 1100 Pa	V11B0226 = 1500 Pa

The pressure switches indicate the following:V11B0225: Dirty filter, level 2V11B0224: Dirty filter, level 1V11B0226: Too low air pressure
Dial

Fan System - Clean Filter

1. Loosen the clips and remove the Cover.
2. Lift out the Filter insert.
3. Rinse the Filter insert using water or soap solution. If using soap solution, rinse with water afterwards. Dry the Filter insert using compressed air or put the Filter insert in a clean place to dry.Note: If the filter insert is not dry when inserted in the machine, an alarm may appear.
4. Assemble in the reverse order when the filter insert is dry.

Cover
Filter insert

Pre-treatment ASU

Functional Description

Pre-treatment box
Condenser
Buffer tank
Float switch

Pre-treatment ASU - Check Buffer Tank Float Switch

1. Make sure that the float switch functionality is as described in the illustration below. If necessary, change the float switch.

   Filling water	First water level reached
   Diluting H2O2 with water	Empty buffer tank

   1 Black2 Brown3 Blue4 Grey

Pre-treatment ASU - Change Pre-treatment Box Seals

Hazardous substances.Always wear personal protective equipment.Contact with corrosive chemicals can be hazardous to your health.
Burn hazard.Allow the pre-treatment box and quick-connection to cool down before starting any work near it. If this is not possible, use caution when working near the pre-treatment box.The pre-treatment box and the quick connection are hot.
1. Disconnect the Quick-connection to the peroxide unit.
2. Loosen the Union nut.

Quick-connection
Union nut
Note: Mount the pre-treatment ladder on the frame of the Carton Section.
3. Lift the Pre-treatment box straight up from the Holder. Then slant the pre-treatment box and move it to the end of the rail.
4. Support the Pre-treatment box and remove it from the machine.
5. Place the Pre-treatment box on a clean suitable area.
6. Loosen the Wing nut and remove the Lid.

Pre-treatment box
Holder
Wing nut
Lid
7. Remove the Nut, the Plate, and the Seal.
8. Clean thePre-treatment box with a brush and a cloth. Wipe the pre-treatment box dry.
9. Assemble the new Seal and the Plate, and tighten the Nut.Note: Make sure that the Seal are correctly assembled in the pre-treatment box.

Pre-treatment box
Nut
Plate
Seal
10. Spray disinfectant and wipe off the inside of the pre-treatment box Seal.
11. Assemble the Lid and tighten the Wing nut.Note: Before mounting the pre-treatment box in the machine, always make sure that the union gasket is in place.
12. Place the pre-treatment box on the rail of the Holder on the strip applicator unit in the ASU. Move the pre-treatment box along the rail and straighten it while carefully lowering.

Pre-treatment box
Wing nut
Lid
Seal
13. Burn hazard.Use caution when working near the quick-connection.The quick-connection can be hot.
    Connect the Quick-connection to the peroxide unit.Note: An audible “click” from the Quick-connection ensures that the connection is fully engaged. Despite this, always make sure that the quick-connection is fully engaged by manually pulling the hose.
14. Tighten the Union nut.

Quick-connection
Union nut

Pre-treatment ASU - Change Valve Diaphragm

Hazardous substances.Always wear personal protective equipment.Contact with corrosive chemicals can be hazardous to your health.
1. Remove the Screw and washer and separate the Valve seat and the Actuator.
2. Change the Diaphragm.
3. Assemble the valve in the reverse order. Tighten the screws to an approximately torque of 1.5 Nm.

Screw and washer
Valve seat
Actuator
Diaphragm

Carton Section

Description

Cutting Unit

Cutting Device

Cutting Device - Check Knives

1. Check that the cut is perpendicular to the packaging material edge.
   • Measure the distance between the Bottom fin crease and the Bottom edge on both sides of the blank.
   • The distance must be 8.5±0.5 mm.
   • The difference between A and B must not be greater than 0.5mm.
   • See the OM - Package Checks for setting on the TPOP.

Bottom fin crease
Bottom edge
2. Make sure that the cut is clean at the bottom edge, and not fraying.
3. If the blanks are not cut perpendicular to the packaging material edge, check guiding bars, splice detector, bending roller, and drive rollers.

Cutting Device - Check Ball Bushing

Risk of cutting.Be careful when working near them.The knifes in the cutting unit are sharp.
1. Remove the cutting device according to Cutting Device - Remove Cutting Device on page Cutting Device - Remove Cutting Device.
2. Check the ball bushings and shafts, see arrows, for wear and damage.
3. If necessary, change the bearing. See Procedure Cutting Device - Change Ball Bushing on page Cutting Device - Change Ball Bushing.
4. Install the cutting device according to Cutting Device - Install Cutting Device on page Cutting Device - Install Cutting Device.

Cutting Device - Check Rod End

1. Check the rod end, see arrow, for play.
2. If necessary, change the rod end. See Procedure Paper Feed - Change Ball Bearing on page Paper Feed - Change Ball Bearing.

Cutting Device - Set Cutting Device

Risk of cutting.Be careful when working near them.The knifes in the cutting unit are sharp.
1. Loosen the four Screw.
2. Loosen the Screw to the web guide.
3. Add shims between the Cutting device and the Frame. Add the same amount of shims as the measured difference between A and B in procedure Cutting Device - Change Knives on page Cutting Device - Change Knives.
4. Assemble the Cutting device in the reverse order.
5. Step the machine and make ten blanks.
6. Check the cutting-angle. Adjust if, necessary, with the special tool.
7. Install the cutting device according to Cutting Device - Install Cutting Device on page Cutting Device - Install Cutting Device.

Screw
Screw
Cutting device
Frame

Cutting Device - Set Knives

1. Remove the cutting device according to Cutting Device - Remove Cutting Device on page Cutting Device - Remove Cutting Device.

Horizontally

1. Check the distance A between the upper and lower knife. If necessary, set the distance A according to item Reference to Reference.
2. Set the Lower knife in its lower position.
3. Loosen the Screw.

A (mm) = 0.01 to 0.02
Lower knife
Screw
4. Insert the Shim between the Upper knife and the Frame to set the distance A.Note: Save any left-over shims for future knife replacements.
5. Tighten the Screw.

Vertically

1. Make sure that the lower knife is in its lower position.
2. Check the distance B. Set, if necessary.
3. Adjust the Link rod to set the distance B between the Frame and the Rubber guide.
4. Install the cutting device according to Cutting Device - Install Cutting Device on page Cutting Device - Install Cutting Device.

B (mm) = 2.0 to 2.5
Shim
Upper knife
Frame
Link rod
Rubber guide

Cutting Device - Remove Cutting Device

1. Remove the four Screw that hold the Web guide.
2. Remove the four Bolt.
3. Remove the Screw and disconnect the Rod end.
Magnification seen from the reverse angle.
Screw
Web guide
Bolt
Screw
Rod end
4. Remove the Plate by removing the Screw that hold them.
5. Remove the Bolt and disconnect the Rod end.
6. Lift the Plate and pull out the Cutting device.

Plate
Screw
Bolt
Rod end
Plate
Cutting device

Cutting Device - Change Rail and Steering

Risk of cutting.Be careful when working near them.The knifes in the cutting unit are sharp.
1. Remove the cutting device according to Cutting Device - Remove Cutting Device on page Cutting Device - Remove Cutting Device.
2. Remove the five Screw and the Upper knife.
3. Unscrew the two Screw and remove the Rail.
4. Remove the Steering plate from the old Rail.
5. Install the Steering plate on the new Rail.
6. Install in the reverse order.
7. Install the cutting device according to Cutting Device - Install Cutting Device on page Cutting Device - Install Cutting Device.

Screw
Upper knife
Screw
Rail
Steering plate

Cutting Device - Change Knives

Risk of cutting.Be careful when working near them.The knifes in the cutting unit are sharp.
1. Remove the cutting device according to Cutting Device - Remove Cutting Device on page Cutting Device - Remove Cutting Device.
2. Check the distance A. See procedure Cutting Device - Set Knives on page Cutting Device - Set Knives.
3. Loosen the Screw and remove the Knife.Note: Take care of the Shim for later use during the assembling.
4. Turn the knives to a new sharp cutting edge. The lower knife has two cutting edges and the upper four. Change the Knife when all the cutting edges are blunt.

Screw
Knife
Shim
5. Risk of damage to the equipmentRemove a few shims before assembly a new knife.Due to tight tolerances the knives can be damages when changing.
   When changing the knives, remove a few shims to make sure that the knives do not touch.
6. Set the distance between the Knife. See procedures Cutting Device - Set Knives and Cutting Device - Set Knives.
7. Install the cutting device according to Cutting Device - Install Cutting Device on page Cutting Device - Install Cutting Device.

Cutting Device - Change Ball Bushing

Risk of cutting.Be careful when working near them.The knifes in the cutting unit are sharp.
1. Remove the cutting device according to Cutting Device - Remove Cutting Device on page Cutting Device - Remove Cutting Device.
2. Loosen the Grub screw and force the Shaft out.
3. Remove the Nut and the Bolt.Note: Take care of the parts in between.
4. Remove the Knife holder.
5. Remove the Circlips and the Ball bushing.

Grub screw
Shaft
Nut
Bolt
Knife holder
Circlips
Ball bushing
6. Grease the new Ball bushing lightly.
7. Assemble the new Ball bushing and secure them with the Circlips.
8. If necessary, change the Shaft.
9. Grease the Shaft lightly before assembling.
10. Continue the assembling in the reverse order.
11. Install the cutting device according to Cutting Device - Install Cutting Device on page Cutting Device - Install Cutting Device.

Cutting Device - Change Flange Bushing

Risk of cutting.Be careful when working near them.The knifes in the cutting unit are sharp.
1. Remove the cutting device according to Cutting Device - Remove Cutting Device.
2. Remove the five Screw and the Upper knife.
3. Loosen the two Screw and remove the Rail.
4. Remove the Screw, the Washer, the Washer, and the Spring.
5. Remove the old Flange bushing.
6. Install the new Flange bushing .
7. Apply thread sealant to the Screw.
8. Install in the reverse order.
9. Install the cutting device according to Cutting Device - Install Cutting Device.

Screw
Upper knife
Screw
Rail
Washer
Washer
Spring
Flange bushing

Cutting Device - Change Rod End

1. Remove the Screw.
2. Loosen the Bolt.
3. Remove the old Rod end.
4. Install the new Rod end .
5. Set the knives according to Cutting Device - Set Knives on page Cutting Device - Set Knives.
6. Tighten the Bolt.

Screw
Bolt
Rod end

Cutting Device - Install Cutting Device

1. Lift the Plate and install the Cutting device.
2. Attach the Cutting device with the four Bolt.
3. Attach the Web guide with the four Screw.
4. Attach the Rod end with the Screw.
Magnification seen from the reverse angle.
Plate
Cutting device
Bolt
Web guide
Screw
Rod end
Screw
5. Attach the Plate with the Screw.
6. Attach the Rod end with the Bolt.

Plate
Screw
Rod end
Bolt

Paper Feed

Paper Feed - Check Ball Bearing

1. Check the ball bearings, see arrows, for wear and damage.
2. If necessary, change the bearing. See procedure Paper Feed - Change Ball Bearing on page Paper Feed - Change Ball Bearing.

Paper Feed - Check Counter Wheels

1. Release the Lever arm.
2. Check that the wear surface of the Counter wheel is smooth and that the wheel is not oval.
3. Make sure that the diameter A of the Counter wheel is larger than 68 mm.
4. Repeat item Reference to Reference on the Lower counter wheel.
5. Change any wheel that is damaged or worn.

Lever arm
Counter wheel
Lower counter wheel

Paper Feed - Check Drive Wheel

1. Check that the wear surface of the Drive wheel is smooth and that the wheel is circular.
2. If necessary, change the wheel. See procedure Paper Feed - Change Drive Wheel on page Paper Feed - Change Drive Wheel.
3. Check the bearings for play. If necessary change the bearing. See Procedure Cutting Device - Change Ball Bushing on page Cutting Device - Change Ball Bushing.

Drive wheel

Paper Feed - Set Counter Wheel

1. Set the Template against the Reference surface. Use the illustration below to find the Reference surface for side 1 and side 2.
2. Loosen the Screw.
3. Set the Counter wheel against the Template .
4. Tighten the Screw.
Side 1Side 2
Template
Reference surface
Screw
Counter wheel
5. Repeat the items a) to d) for the Counter wheel.
6. Check that the knives cut the paper at a right-angle.
Side 1Side 2
Template
Counter wheel

Paper Feed - Set Flanges

1. Set the Template against the Reference surface. Use the illustration below to find the Reference surface for side 1 and side 2.
2. Loosen the Screw.


Side 1

Side 2
Template
Reference surface
Screw
3. Set the distance A and B on the template according to the table below.
4. Set the Flange against the Template.
5. Tighten the Screw.

   Side 1			Side 2
   	A (mm)	B (mm)		A (mm)	B (mm)
   Base	40	266	Base	45	266
   Midi	67.5	216	Midi	67.5	216
   Mini	83.5	181	Mini	85	181
   Mini, prepared for volume330*	85	181	Mini, prepared for volume330*	85	181
   Micro	106	139	Micro	106	139
   *If the pre-folder bracket has two sets of hole patterns for assembling the actuator, the machine is prepared for Mini330.



Side 1

Side 2
Template
Reference surface
Screw
Flange
6. Remove the Bolt and the Bracket.
7. Set the distance C on the template according to the table below.
8. Set the Template against the Reference surface. Always use the reference surface on the plate closest to you.
9. Loosen the Screw.
10. Set the Flange against the Template.
11. Tighten the Screw.
12. Install the Bracket with the Bolt.

    	Side 1	Side 2
    	C (mm)	C (mm)
    Base	306	311
    Midi	283.5	283.5
    Mini	264.5	266
    Mini, prepared for volume330*	266	266
    Micro	245	245
    *If the pre-folder bracket has two sets of hole patterns for assembling the actuator, the machine is prepared for Mini330.


Side 1

Side 2
Template
Bolt
Bracket
Reference surface
Screw
Flange

Paper Feed - Set Wheels

1. Make sure that the Level arm is in locked position.
2. Loosen the Screw and turn the Shaft until there is no play between the Counter wheel and the Roller. Set the distance A. The drive wheel rubber surface will be slightly compressed.Note: The Shaft has a 14 mm key grip.
3. Tighten the Screw and check the setting.
4. Repeat the procedure for the Counter wheel.

A (mm) = 0 ±0.05
Level arm
Screw
Shaft
Counter wheel
Roller
Counter wheel

Paper Feed - Set Proximity Switch

1. Loosen the Nut.
2. Set the distance A between the Sensor and the Rivet.
3. Tighten the Nut.

A (mm) = 1 ±0.5
Nut
Sensor
Rivet

Paper Feed - Change Ball Bearing

Note: The illustrations show the upper of the two counter wheels in the paper feed. The procedure to change the ball bearings is the same for both counter wheels.
1. Loosen the bolt on the Lever arm and remove the Lever arm.
2. Remove the two Screw.
3. Remove the Sleeve.
4. Pull out the Axle with the Counter wheel.

Counter wheel
Lever arm
Screw
Sleeve
Axle
5. Loosen the Grub screw.
6. Remove the Retaining ring.
7. Remove the old Ball bearing from the Counter wheel.
8. Install the new Ball bearing.
9. Assemble in the reverse order.
10. Set the counter wheel according to item Paper Feed - Change Drive Wheel on page Paper Feed - Change Drive Wheel.

Counter wheel
Grub screw
Retaining ring
Ball bearing

Paper Feed - Change Drive Wheel

1. Loosen the Stop screw.
2. Remove the Shaft and the Roller.
3. Remove the four Screw and the Web guide.
4. Pull out the Knob and release the lever arm.

Stop screw
Shaft
Roller
Screw
Web guide
Knob
5. Move the Retaining ring, the Bearing, and the Retaining ring towards the Drive wheel.
6. Loosen the stop screws on the Coupling.
7. Remove the Screw.
8. Remove the Shaft and the Bearing console.
9. Change the Drive wheel.
10. Assemble in the reverse order, and align the Drive wheel with the counter wheel.

Retaining ring
Bearing
Retaining ring
Drive wheel
Coupling
Screw
Shaft
Bearing console

Paper Feed - Change Servomotor

Hazardous voltage.The main power supply disconnector must be switched off and secured with a lock before starting any work on the electrical equipment.Will shock, burn, or cause death.
1. Disconnect the electric cables on the Connection.
2. Loosen the Grub screw in the Coupling.
3. Loosen the Screw and pull out the Servomotor.
4. Remove the Coupling from the Servomotor.
5. Assemble the Coupling to the new Servomotor shaft, make sure that the distance A is achieved between the Servomotor and the Coupling.
6. Tighten the Grub screw lightly on the Coupling.Note: The Coupling is asymmetric. The distance C is longer than B. The Coupling must be assembled with the distance C towards the Servomotor.
7. Slide the Servomotor in place.
8. Tighten the Screw and the Grub screw.
9. Connect the electric cables on the Connection.

A (mm) = 11 ± 0.5
B
Connection
Grub screw
Coupling
Screw
Servomotor

Paper Feed - Change Proximity Switch

1. Disconnect the Cable.
2. Remove the Nut.
3. Change the Sensor.
4. Assemble the proximity switch in the reverse order.
5. Set the proximity switch. See procedure Paper Feed - Set Proximity Switch on page Paper Feed - Set Proximity Switch.

Cable
Nut
Sensor

Paper Feed - Change Photocell

1. Disconnect the Cable.
2. Remove the Screw.
3. Change the Photocell.
4. Assemble in the reverse order.

Cable
Screw
Photocell

Paper Feed - Change Compression Spring

1. Remove the two Bolt.
2. Remove the Reducing sleeve and the Spacer sleeve.
3. Remove the old Compression spring.
4. Install the new Compression spring.
5. Install the Spacer sleeve and the Reducing sleeve with the two Bolt.
6. Set the flange according to Paper Feed - Set Flanges on page Paper Feed - Set Flanges.

Bolt
Reducing sleeve
Spacer sleeve
Compression spring

Paper Feed - Change Magnetic Design Reader

1. Disconnect the Cable.
2. Remove the Screw and the Magnetic design reader.
3. Change the Magnetic design reader.

Cable
Screw
Magnetic design reader
4. Check that the cable configuration is according to the Code Reading Paper Feed in the EM. For Pin numbering, see picture.
The view is shown from the contact side
5. Assemble in the reverse order.
6. Set the Magnetic design reader height. See Procedure Paper Feed - Set Magnetic Design Reader on page Paper Feed - Set Magnetic Design Reader.

Paper Feed - Set Magnetic Design Reader

Risk of cutting.Be careful when working near the knives.The knives in the paper feed are sharp.
Note: The cutting position can be adjusted on the TPOP.
1. Connect the Magnetic design reader to the HyperTerminal. For more information about how to set up the HyperTerminal see Paper Feed - Set Magnetic Design Reader Parameter.
2. Loosen the Screw.
3. Set the signal strength (Level) to 100 to 150 using the Adjusting screw.
4. Tighten the Screw


Magnetic design reader
Screw
Adjusting screw
5. Loosen the Screw.
6. Set the horizontal position of the Magnetic design reader using the Adjusting screw.The Marking on the Magnetic design reader must correspond to the centre of the Magnetic mark on the packaging material.
7. Tighten the Screw.
8. Close the doors and run blanks.Check the align slider bar in HyperTerminal.
9. Repeat item Reference to item Reference until the current align is in the centre of the slider bar (±60).


Magnetic design reader
Screw
Adjusting screw
Marking
Magnetic mark
10. Loosen the Screw.
11. Set the signal strength (Level) as close as possible to 254 using the Adjusting screw.
12. Tighten the Screw
13. Disconnect the HyperTerminal.


Magnetic design reader
Screw
Adjusting screw

Paper Feed - Set Magnetic Design Reader Parameter

Setup HyperTerminal

If it is the first time the HyperTerminal program is used, you need to make some settings.
1. From the Windows start menu, select: .
2. Give the new connection a relevant name, for example MDR_com1, and click OK.
3. In the Connect using field, select COM_1 and click OK.
4. Set the port settings to; 9600, 8, None, 1, None and click OK.

Connect using field
OK
OK
5. Select and in the Emulation field select ANSIW.
6. Click OK.
7. Close the HyperTerminal and save the settings.

Emulation field
OK

Set Parameters

1. Connect the adapter cable between the PC and the middle connector with three pins on the Magnetic Design Reader sensor.
2. From the Windows start menu, select: Program→Accessories→Communications→HyperTerminal.
3. Type local to open the Main Menu.
4. Type c to select CONFIGURATION.
5. Type e to open the Edit Mode.
6. Press ENTER once, scroll down to select MAGNETIC MARK POLARITY.
7. Type 1 and press ENTER.
8. Press ENTER five times, and edit mode is terminated
9. Check that the Magnetic Mark Polarity is set to 1.
10. Press ESC once to go to Main Menu.
In the main menu, other folders and parameters can be selected and adjusted in the same way as above. Be sure not to fiddle with any setting if you do not know what you are doing.

Read Magnetic Design Reader Sensor Values Online

It is possible to read values online with the HyperTerminal that is connected to the Magnetic Design Reader.
1. Type local to open the Main Menu.
2. Type d to select Runtime Data.The row Level/Align shows the last update of the following:

   Value:	Comment:
   Level - signal strength:0 to 254	Highest cutting accuracy is achieved if signal strength is maximised. Aim to have stable signal strength at 254.
   Align - side align:-254 - 0 - +254corresponds to-2 - 0 - +2 mm	Normal ±60 corresponds to ±0.5mm depending on side positioning of the Magnetic Design Reader sensor and web side cut.

3. Return to the Main Menu.

4. Type y to select Quick level reading.The window shows the following:

   Slider Bar:	Comment:
   Signal Level	Values related to 0 to 254 and actual value and accumulated peak value are shown.
   Side Align	Values related to -254 - 0 - +254 and actual value shown.

5. Press R to reset peak value.

Paper Feed - Set Pressure Unit

1. Remove the two Nut and lift out the pressure unit.
2. Remove the Retaining ring and the Arm.
3. Tighten the Spring by two full turns to the left.
4. Install in the reverse order.

Nut
Retaining ring
Arm
Spring

Paper Feed - Adjust Photocell

1. Verify that the Bracket is installed on the correct side.

   S1	2934125-0000
   S2	3106203-0000


Bracket
2. Make sure that the distance A between the Photocell and the Covering plate is approximately 430mm.
3. If the distance A differs more than a few millimetres from the target distance, the Bracket has not been installed correctly.

A = 430mm
Photocell
Covering plate
4. Make sure that the Photocell reads on the lowest part of the paper feed.Note: Make sure that the Photocell does not read on the Prefolder.

Photocell
Prefolder

Paper Feed - MDR Position Adjustment

1. To adjust height of bracket for wheel, loose the two Nut.
2. Adjust height , correct adjustment is when the Centre of Wheel is placed in the centre of the Centre of MDR Sensor.

Nut
Centre of MDR Sensor
Centre of Wheel

To adjust wheel sidewards

1. Loosen the two Nut.
2. Adjust sideways. Centre of the Wheel should be in line with the mark.

Nut
Centre of the Wheel

Paper Feed - Check MDR Wheel and Bushing

1. Release the Wheel from the magnetic design reader by hand. Turn around the Wheel to check the wear on the bushings.
2. Make sure that the Wheel does not wobble. Change, if necessary. See Procedure Paper Feed - Change MDR Wheel and Bushing.

Wheel

Paper Feed - Change MDR Wheel and Bushing

1. Remove the Screw, the Washer and the Shaft.
2. Change the Wheel and replace theBushing.
3. Assemble in the reverse order.

Shaft
Wheel
Bushing
Washer
Screw

Splice Detector

Splice Detector - Check

1. Check that the Ball bearing rotates smoothly.
2. Check that there is no play between the Ball bearing and the House. Excessive play makes the setting more difficult.
3. If necessary, overhaul the splice device. See procedure Splice Detector - Overhaul on page Splice Detector - Overhaul.

Ball bearing
House

Splice Detector - Set

1. Loosen the Screw.
2. Set the distance A.
3. Tighten the Screw.

A (mm) = 172 ±1
Screw
4. Adjust the Screw until the Arm covers half the Sensing surface of the Sensor. The Sensor is to be actuated, and its light-emitting diode is lit.
5. Set the distance B between the Arm and the Sensor.
6. Loosen the Screw and position the Roller to obtain the distance C between the Roller and the Counter roller.
7. Tighten the Screw.
8. Check that the light-emitting diode goes off if a 0.9 mm feeler gauge is inserted between the Roller and the Counter roller.
9. If this is not the case, the entire unit can be turned in order to obtain a more favourable angle for the Roller by loosening the Screw.

Screw
Arm
Sensor
Sensing surface
Screw
Roller
Counter roller
Screw
10. Set the distance D between the Flange and the Roller.

Flange
Roller

Splice Detector - Change Inductive Sensor

1. Disconnect the Cable.
2. Remove the Screw.
3. Change the Inductive sensor.
4. Assemble in the reverse order.

Cable
Screw
Inductive sensor

Splice Detector - Overhaul

Bushings, Holder

1. Remove the unit from the cutting unit shaft by loosening the Screw.
2. Loosen the Screw and remove the Arm.
3. Pull out the Holder with the Ball bearing.
4. Force the Bushing out.
5. Change the Ball bearing and the Bushing.
6. Check for excessive play between the shaft of the Holder and the house. If necessary, change the Holder.
7. Assemble in the reverse order.
8. Set the splice detector. See procedure Ball Bearing (Separately) on page Ball Bearing (Separately).

Screw
Screw
Arm
Holder
Ball bearing
Bushing

Ball Bearing (Separately)

This procedure can be done with the unit fitted on the cutting unit shaft.
1. Loosen the Grub screw and remove the Stop ring.
2. Change the Ball bearing.
3. Assemble in the reverse order.

Ball bearing
Grub screw
Stop ring

Photocell Unit

Photocell Unit - Set Sensitivity

1. Set the photocells. See Procedure TMCC2 - Set Photocells KT15 Manually on page TMCC2 - Set Photocells KT15 Manually.
2. During production, check that the LED: PHD side 1 register mark decoded and the LED: PHD side 2 register mark decoded are flashing. This is indicating that the bar code is read.

LED: PHD side 1 register mark decoded
LED: PHD side 2 register mark decoded

Photocell Unit - Set Guide Finger

1. Make sure that packaging material is prepared through the cutting unit.
2. Make sure that the cutting unit is in an open position.
3. Loosen the Screw.
4. Place the Guide finger as close as possible to the packaging material. Make sure the Guide finger does not touch the packaging material.
5. Tighten the Screw.
6. Repeat items a) to e) on the other side of the Web guide.

Screw
Guide finger
Web guide

Photocell Unit - Set Reading Points

1. Loosen the Screw.
2. Put a strip of packaging material under the Photocell unit.

Screw
Photocell unit
3. Make sure that the reading points from the Photocell unit are in the centre of their respective Barcode.
4. Tighten the Screw.

Screw
Photocell unit
Barcode